In the realm of ceramic tile production, achieving precise and smooth edges is crucial for both aesthetic and functional reasons. This is where BASAIR's diamond squaring wheels come into play, serving as indispensable tools in the industry. Here’s a comprehensive look at the features, benefits, and applications of these versatile tools.

Hauptmerkmale der BASAIR Diamant-Quadrierscheiben

Material und Konstruktion

BASAIR's squaring wheels are crafted from high-quality diamond powder bonded to durable substrates such as metal or resin. This combination ensures superior performance, longevity, and a smooth finish on the tiles.

Types of Squaring Wheels

• Trocken-Quadrier-Räder: These are used for ceramic tiles with a water absorption rate of 1% or higher. They are available in various grits (60-300#) and are ideal for high-speed operations without the need for water cooling.
• Wasser-Quadrat-Räder: Designed for use with water, these wheels are suitable for tiles with low water absorption rates (0-3%). They offer the advantage of higher grinding speeds without issues like glaze chipping or black edges.

Bond Methods

• Metallbindung: Characterized by high hardness, wear resistance, and a large cutting amount, but may leave wear marks.
• Resin Bond: Known for low hardness, no wear resistance, but provides a very smooth working surface.

Größe und Spezifikationen

BASAIR's squaring wheels come in various diameters (200mm, 250mm, 300mm) and different cutting edge heights (10mm to 14mm). They are compatible with multiple tile squaring machine lines, including KEDA, ANCORA, BMR, and PEDRINI.

Benefits of Using BASAIR's Diamond Squaring Wheels

High-Quality Finish

These wheels ensure efficient grinding and shaping, resulting in a smooth, even finish that is both aesthetically pleasing and professionally polished.

Precision and Stability

BASAIR's squaring wheels are designed for high precision, reducing diagonal errors and enhancing tile quality. They perform stable work at high speeds and heavy loads, minimizing downtime and maintenance time.

Personalisierung

BASAIR offers customized formulations for different types of tiles, including porcelain and mosaic tiles. This ensures that the squaring wheels meet the unique needs of various production lines.

Effizienz und Kosten-Nutzen-Verhältnis

By reducing downtime and maintenance, BASAIR's tools improve productivity and lower customer use costs. They are engineered to handle high-speed operations efficiently, making them a cost-effective solution in the long run.

Applications and Compatibility

Type of Squaring Wheel	Used For	Bond-Methode	Water Absorption Rate	Equivalent Grit	External Diameter	Inner Diameter
Trocken-Quadrier-Räder	Ceramic Tile	Metal or Resin	≥ 1%	60, 90, 120	200, 250 mm	80, 140 mm
Wasser-Quadrat-Räder	Porcelain Tile	Metal or Resin	0-3%	60, 90, 120, 140	200, 250, 300 mm	140 mm

Schlussfolgerung

BASAIR's diamond squaring wheels are essential tools in the ceramic tile production industry, offering precision, durability, and customization. Whether you are working on ceramic, porcelain, or mosaic tiles, these wheels ensure a smooth and professional finish. With their high-quality materials, precision engineering, and compatibility with various machine lines, BASAIR's squaring wheels are the go-to choice for achieving flawless tile edges.

By integrating these tools into your production process, you can enhance the quality of your tiles, reduce production costs, and maintain high efficiency. For any tile manufacturer looking to elevate their production standards, BASAIR's diamond squaring wheels are the perfect solution.