The Ultimate Guide to BASAIR’s Diamond Squaring Wheels for Ceramic Tiles

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The Ultimate Guide to BASAIR’s Diamond Squaring Wheels for Ceramic Tiles

In the realm of ceramic tile production, achieving precise and smooth edges is crucial for both aesthetic and functional reasons. This is where BASAIR's diamond squaring wheels come into play, serving as indispensable tools in the industry. Here’s a comprehensive look at the features, benefits, and applications of these versatile tools.

Caratteristiche principali delle ruote squadratrici diamantate BASAIR

Materiale e costruzione

BASAIR's squaring wheels are crafted from high-quality diamond powder bonded to durable substrates such as metal or resin. This combination ensures superior performance, longevity, and a smooth finish on the tiles.

Types of Squaring Wheels

  • Ruote di squadratura a secco: These are used for ceramic tiles with a water absorption rate of 1% or higher. They are available in various grits (60-300#) and are ideal for high-speed operations without the need for water cooling.
  • Ruote di quadratura dell'acqua: Designed for use with water, these wheels are suitable for tiles with low water absorption rates (0-3%). They offer the advantage of higher grinding speeds without issues like glaze chipping or black edges.

Bond Methods

  • Legame metallico: Characterized by high hardness, wear resistance, and a large cutting amount, but may leave wear marks.
  • Resin Bond: Known for low hardness, no wear resistance, but provides a very smooth working surface.

Dimensioni e specifiche

BASAIR's squaring wheels come in various diameters (200mm, 250mm, 300mm) and different cutting edge heights (10mm to 14mm). They are compatible with multiple tile squaring machine lines, including KEDA, ANCORA, BMR, and PEDRINI.

Benefits of Using BASAIR's Diamond Squaring Wheels

High-Quality Finish

These wheels ensure efficient grinding and shaping, resulting in a smooth, even finish that is both aesthetically pleasing and professionally polished.

Precision and Stability

BASAIR's squaring wheels are designed for high precision, reducing diagonal errors and enhancing tile quality. They perform stable work at high speeds and heavy loads, minimizing downtime and maintenance time.

Personalizzazione

BASAIR offers customized formulations for different types of tiles, including porcelain and mosaic tiles. This ensures that the squaring wheels meet the unique needs of various production lines.

Efficienza ed economicità

By reducing downtime and maintenance, BASAIR's tools improve productivity and lower customer use costs. They are engineered to handle high-speed operations efficiently, making them a cost-effective solution in the long run.

Applications and Compatibility

Type of Squaring Wheel Used For Metodo del legame Water Absorption Rate Equivalent Grit External Diameter Inner Diameter
Ruote di squadratura a secco Ceramic Tile Metal or Resin ≥ 1% 60, 90, 120 200, 250 mm 80, 140 mm
Ruote di quadratura dell'acqua Porcelain Tile Metal or Resin 0-3% 60, 90, 120, 140 200, 250, 300 mm 140 mm

Conclusione

BASAIR's diamond squaring wheels are essential tools in the ceramic tile production industry, offering precision, durability, and customization. Whether you are working on ceramic, porcelain, or mosaic tiles, these wheels ensure a smooth and professional finish. With their high-quality materials, precision engineering, and compatibility with various machine lines, BASAIR's squaring wheels are the go-to choice for achieving flawless tile edges.

By integrating these tools into your production process, you can enhance the quality of your tiles, reduce production costs, and maintain high efficiency. For any tile manufacturer looking to elevate their production standards, BASAIR's diamond squaring wheels are the perfect solution.

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