In the realm of ceramic tile manufacturing, precision and quality are paramount. BASAIR, a renowned manufacturer of diamond tools, offers a range of diamond squaring wheels that are indispensable for achieving flawless tile edges. Here’s a detailed look at the features and benefits of BASAIR’s diamond squaring wheels.
Key Features of BASAIR Diamond Squaring Wheels
Material and Construction
BASAIR's squaring wheels are crafted from the finest diamond powder and durable binders, such as metal or resin. This combination ensures superior performance and longevity, making them a valuable asset in any tile manufacturing process.
Types and Applications
- Continuous Rim Squaring Wheels: Ideal for high-precision tasks, these wheels have a smooth, uninterrupted cutting edge, perfect for achieving precise cuts with minimal chipping.
- Toothed or Segmented Rim Wheels: These are best for harder materials or when a more aggressive cut is required.
Size and Specifications
Available in various diameters (200mm, 250mm, and 300mm), these wheels cater to different production lines. The cutting edge heights vary from 10mm to 14mm, and the wheels can be used in both dry and wet operational environments.
Dry vs. Water Squaring Wheels
Dry Squaring Wheels
- Used for ceramic tiles with higher water absorption rates.
- Ideal for correcting edges and minimizing diagonal differences without the need for water cooling.
Water Squaring Wheels
- Used in conjunction with water, cooling the contact surface between the wheel and the tile.
- Allows for higher grinding speeds without issues like glaze chipping and black edges, but requires a drying machine for tiles with low water absorption rates.
Benefits of Choosing BASAIR
High-Quality Materials
BASAIR’s commitment to using the finest materials ensures unmatched durability and precision, translating into a smoother, more efficient production process.
Precision Engineering
Designed for high precision, BASAIR’s squaring wheels reduce diagonal errors and enhance tile quality. They guarantee consistent results, whether you’re working on a small bathroom renovation or a large commercial project.
Customization and Compatibility
BASAIR’s squaring wheels are compatible with various tile squaring machine lines, including KEDA, ANCORA, BMR, and PEDRINI. Customized products are also available to meet the unique needs of different production lines.
Enhanced Efficiency and Cost-Effectiveness
BASAIR’s tools are engineered to perform stable work at high speeds and heavy loads, reducing downtime and maintenance time. This improves productivity and lowers customer use costs.
Technical Specifications
Feature | Description |
---|---|
Outer Diameter | 200mm, 250mm, 300mm |
Inner Diameter | 80mm, 140mm |
Cutting Ring Width | 8mm, 10mm, 20mm |
Cutting Ring Height | 10mm, 12mm, 14mm |
Shape of Ring | Toothless, Toothed |
Bond Method | Metal or Resin Bond |
Water Absorption Rate | 0-3% or 3-19% |
Equivalent Grit | 60, 90, 120 |
Operational Environment | Dry, Wet |
Applications Beyond Ceramic Tiles
While BASAIR’s squaring wheels are indispensable in ceramic tile production, their applications extend to other industries where precision is paramount, such as woodworking, metalworking, and glass fabrication.
Conclusion
BASAIR’s diamond squaring wheels are the epitome of precision and quality in the ceramic tile manufacturing industry. With their superior materials, precision engineering, and customization options, these wheels ensure that every tile meets the highest standards. Whether you are a tile manufacturer or involved in any other precision-demanding industry, BASAIR’s squaring wheels are your key to achieving flawless finishes and enhancing your manufacturing process.