Abrasives play a crucial role in various industries, from manufacturing to construction. At BASAIR, a leading manufacturer of diamond tools, we specialize in producing high-quality abrasives specifically designed for large-scale tile production. In this article, we’ll explore the different types of abrasives and their applications, highlighting how our products can enhance your tile manufacturing process.

Types of Abrasive

1. Squaring Wheels

Squaring wheels are essential in the tile production industry, particularly for ensuring that tile edges are perfectly square and have minimal diagonal error. At BASAIR, our squaring wheels are designed with precision and durability in mind.

• Appearance: Circular with diameters of 200mm, 250mm, and 300mm.

• Composition: Made from diamond powder and resin/metal binders, sintered at high temperatures.

• Function: Used to trim the edges of tiles, reducing diagonal errors.

• Features: The cutting edge (located on the outer periphery of the wheel) has a working height of 10mm, 12mm, or 14mm. It comes in continuous and toothed forms.

• Usage: Mounted on the high-speed rotating squaring motor of a squaring machine line.

2. Lappato Abrasive

Lappato abrasives are indispensable for achieving a high-gloss finish on tile surfaces. These abrasives ensure that tiles not only look aesthetically pleasing but are also easy to clean and maintain.

• Appearance: Rectangular with sizes of 90mm, 140mm, and 170mm. The working surface has multiple cylindrical protrusions.

• Function: Used to polish tile surfaces, achieving a gloss level of over 95°.

• Grit: Available in grit sizes ranging from 60 to 8000 mesh.

Applications in Tile Production

In tile production, achieving precision and high-quality finishes is paramount. BASAIR’s diamond tools are specifically designed to meet these needs.

Squaring Wheels in Action

Our squaring wheels are attached to the squaring machine line, where they spin at high speeds to trim the edges of the tiles. This process ensures that each tile has precise, straight edges, significantly reducing the diagonal error. The choice of continuous or toothed cutting edges allows manufacturers to select the best tool for their specific requirements.

Lappato Abrasives for a Polished Finish

After the edges are squared, tiles undergo a polishing process using lappato abrasives. The multiple cylindrical protrusions on the abrasive surface work to polish the tiles, resulting in a smooth, glossy finish. The variety of grit sizes available allows for different levels of finish, from rough to mirror-like gloss.

Why Choose BASAIR?

At BASAIR, we are committed to providing top-notch diamond tools that meet the rigorous demands of the tile manufacturing industry. Our products are designed to deliver precision, durability, and superior performance. By choosing BASAIR, you ensure that your tiles not only meet but exceed industry standards in terms of quality and finish.

Contact Us

For more information about our products and how they can benefit your tile production process, visit our website at basair-tools.com. Explore our range of squaring wheels and lappato abrasives to find the perfect solutions for your manufacturing needs.

Conclusion

Understanding the different types of abrasives and their applications is essential for achieving the best results in tile production. BASAIR’s diamond tools, including our squaring wheels and lappato abrasives, are designed to provide precision, high-quality finishes, and reliability. Enhance your tile production process with our advanced abrasive solutions.